Brothers International is dedicated to supplying high quality cored wire and wire feeding equipment. We offer reliable, easy to maintain and user friendly operated cored wire injection machines. They come in choices of one, two and four strand models to best suite your operation requirements.
Cored Wire and injection machine
The capabilities of our cored wire injection machine include but are not limited to:
- Fits wires with diameters between 5 to 20mm;
- Suites cored wire coils that are used through horizontal or vertical axis;
- Strong and sturdy frame design made up of heavy duty components;
- Making it operational in local and remote mode’
- Comes with a comprehensive communication interface that enables easy data exchange with computers
Technical Data of injection machine
| Feeding Speed | 0-420 m/min |
| Motor | 2x9KW – two strand
4x9KW – four strand |
| Electrical protection | IP55/IP54 |
| Power Supply | AC 380/400/415V, 50/60Hz Air pressure 0.5-0.8MPA |
| Weight | 1300KG – two strand
1900KG – four strand |
| Dimension | L1300xW880x1400mm – two strand
L1300xW880x2400mm – four strand |
Optional Requirements:
To meet the demands of a wide customer base, we are able to accommodate individual requests for :
- Remote control console
- Extractable guide pipe
- Electrically controlled trolley
Durable strength that lasts
Cored wire provides the highest recovery rate, and increases productivity in the secondary metallurgical process.
We have wire that improves core consistency which provides an accurate core to steel percentage. The ratio of core to steel provides instant, exact metallurgy when the core is melted and the impurities are then removed. It gives us a quality level that others can’t match by providing wire products that feature a perfect appearance and a reliable quality.
The choice of the steel industry
Our cored wire solution is an ideal choice for the steel industry. It comes in diameter sizes of 9,13 and 16 millimeters, however 9 and 16 millimeter wires are manufactured base on customer’s request.
Packaging dimensions
Vertical Coil Packaging Dimension
| Length(m) | 3400 | 4500 |
| Inside Diameter(mm) | 600 | 600 |
| Outside Diameter(mm) | 1150 | 1150 |
| Height(mm) | 800 | 1200 |
Horizontal Coil Packaging Dimension
| Length(m) | 3400 | 4500 |
| Inside Diameter(mm) | 600 | 600 |
| Outside Diameter(mm) | 1150 | 1000—1500 |
| Height(mm) | 800 | 1200 |
* Coil packed in steel pallet with steel cage shrink-wrapped in plastic film for vertical and horizontal axis.
Taking into consideration the operation needs of steel and foundry industries, Brothers International not only produces common size cored wires but goes one step ahead by accepting custom made requests as one size does not always fits all.
| Products | Fill Rate（g/m） | Applications | ||
| φ 9mm | φ 13mm | φ 16mm | ||
| CaSi | – | 225 | 330 | Suitable in desulphurization, deoxidation and modification of inclusions |
| CaFe | – | 250 | 365 | For low Si steel, modifications of inclusions, desulphurization, deoxidation and avoids nozzle clogged when casting |
| CaAlFe | – | 150 | 300 | Similar capabilities of cafe with a further grain size improvement |
| FeTi | – | 370 | 570 | For microalloying and deoxidation |
| FeB | – | 503 | 825 | For microalloying |
| C | – | 140 | 205 | Carbon fine adjustment, trimming addition |
| Mg | – | 140 | 210 | Used in desulphurization and modularization |
| MgFeSi | – | 235 | 330 | Used in modularization |
| CaSiBa | – | 225 | 330 | Strong deoxidation and desulphurization agent for ultra clean steel and foundry casting |
| Al | – | 200 | 300 | For deoxidation and grain size improvement |
| S | – | 190 | 280 | Utilized in the resulphurising of engineering steels |
| FeSi | – | 235 | 280 | In nodularisation |
| PureCa | 55 | – | – | This PureCa in powder form for treatment low Si-Steel, modification of inclusions, avoid nozzle clogged when casting and improvement transverse mechanical properties of the steel. |